Capabilities

Vertical Integration. From Raw Materials to Flight-Ready Subsystems.

Rangsons Aerospace operates a fully integrated ecosystem of design, manufacturing, special processesand testing under one roof across Mysore and Bangalore campuses.

Integrated Footprint

State-of-the-Art Production Campuses

Our facilities represent a highly specialized investment in advanced aerospace tooling, security systemsand special processes certified by NADCAP, CEMILACand global primes.

Bangalore Campus

15,000 Sq.Ft. R&D & Product Development Center. Equipped with latest design, analysisand IP protection systems.

30,000 Sq.Ft. Integration Area

Mysore Campus

5-Acre campus featuring a 54,000 Sq.Ft. production facility dedicated to Fluid Distribution and Thermal assemblies.

Expandable to 100,000+ Sq.Ft.

Corporate Credentials

AS9100D & ISO 9001:2015
EASA Part 21G Approval
Boeing BAC 5001 Approved
NADCAP: Welding & Brazing
NADCAP NDT Approved
CEMILAC & DGAQA Certified
OSHAS 45001 & ISO 14001
Carbon Neutral (Since 2014)

Industrial Capabilities

Specialized Process Operations

Detailed machine models, testing configurationsand standards deployed across our aerospace and defence production lines.

Engineering & Simulation

End-to-end design, analysisand validation led by 30+ specialized design and manufacturing engineers.

Design & Modeling3D CAD, 2D Detailing, tool crib designand validation

Analysis CapabilitiesThermal, Structural (FEA)and Computational Fluid Dynamics (CFD)

Design SoftwareCATIA, SolidWorks, CAPVIDIA, Mastercam, AutoCAD, ANSYS

Design StandardsFMEA & DFMA analysis integrated at every development stage

CNC Tube Bending & Forming

Fully electric, ultra-precision bending benders capable of tight radius forming on exotic alloys.

CRIPPA 955LE (9-axis)Up to Dia 2.25" | 0.8D CLR (Center Line Radius)

CRIPPA 1055LE (10-axis)Up to Dia 2.25" | 0.8D CLR | Left-Hand & Right-Hand bending

CRIPPA 150LE (9-axis)Up to Dia 6.00" | 0.8D CLR | High-capacity heavy-duty bending

Advanced ControlsAll-electric servo motors with ultra-precision repeatability

Compatible MaterialsTitanium, Inconel, Stainless Steel, Aluminum, Copper

Metal Joining (Welding & Brazing)

High-spec welding and metal-joining lines certified by Honeywell, Boeing, GE, Collinsand IAI.

TIG Welding Stations14 Stations, 350A AC/DC manual & automatic welding

Orbital WeldingAutomated orbital tube welding up to 6" OD

Welding Area3,000 Sq.Ft. dedicated welding workspace (expanding to 8,000 Sq.Ft.)

Dedicated ZoneClean weld zone dedicated solely to critical Aerospace Aluminum

Brazing CapabilitiesTorch and Induction brazing, Vacuum Aluminum brazing

Weld QualificationIn-house Weld School qualifying welders to strict aerospace codes

Dimensional Inspection & Metrology

High-accuracy visual, tactileand volumetric inspection tools to verify critical aerospace geometries.

Bridge CMM1.0m x 2.0m x 0.8m | Accuracy 1.7L/300 µm | Resolution 0.5 µm

Portable Arm CMMFlexible, multi-axis arm measurement for assemblies

Video Measurement System0.3m x 0.2m x 0.2m | Accuracy 1.0 µm | Resolution 0.1 µm | 165X magnification

Surface Roughness TesterAccuracy within 25 nm | Resolution 5 digits | Tip radius 5 µm | 25mm stroke

Cleanliness VerificationMillipore testing with verification down to < 5µm

Non-Destructive Testing (NDT)

NADCAP-approved NDT lab for comprehensive material integrity checking.

Radiography Testing (RT)160 kVA, 6 KA imaging capability

FPI / MPIFluorescent Penetrant Inspection & Magnetic Particle Inspection

Ultrasonic ThicknessUT thickness scanning for thin-walled tubes post-bend

Borescope Inspection2mm & 4mm diameter probes with 25mm bend radius

High-Pressure Hydro Testing

Multi-medium structural integrity testing for high-pressure aerospace plumbing lines.

Hydrostatic TestingOperating limits from 0 up to 30,000 PSI

Testing MediumsLiquid (Hydro), Gas (Air)

Tank DimensionsAccommodates long-run components up to 3 meters in length

Testing CodesQualified to AWS D17.1 and prime-specific environmental requirements

Materials & Metallurgy

We possess qualified processes for forming, bending, joiningand thermal treatments across critical and lightweight alloys.

TitaniumInconelStainless SteelAluminum AlloysCopper AlloysSuperalloys

Engineering Software Suite

Our engineering teams use industry-standard suites for multi-physics modelling, finite element analysisand precise toolpath generation.

CATIA V5/V6

SolidWorks

CAPVIDIA

Mastercam

AutoCAD

ANSYS CFD

Sustainable Innovation

Enabling Human Capital & Skill Development

We focus on cultivating future-ready talent and fostering social causes. From training specialized welding apprentices to running schools, we integrate positive impact into our business model.

Weld School: 40+ Diploma trainees qualified to aerospace welding standards

Graduate & Diploma Engineering Trainee programs (35+ trainees)

National Apprenticeship Promotion Scheme (NAPS) registered partner

Ranga Rao Memorial School for the Disabled supported by the NR Group

CLIMATE LEADERSHIP

Carbon Neutral Since 2014

Rangsons Aerospace is committed to sustainable operations, executing continuous optimization in resource consumption, recycling special process chemicalsand utilizing solar power.

100% Audit Compliant